Screw comprising a thread-forming thread, blank for the production of said screw, and screw connection

ABSTRACT

The invention relates to a screw  1  comprising a thread-forming thread  2  for the creation of a metric thread, comprising a load-bearing thread portion  3  and a forming thread portion  4  which is tapered to the tip of the screw. The flights of the tapered thread portion  4  are sharp-edged and fully formed.

TECHNICAL FIELD

The invention relates to a screw comprising a thread-forming thread forcreating a metric thread, which screw comprises a load-bearing threadportion and a thread-forming thread portion tapering to the screw tip,to a blank for the production of the screw, and to a screw connectioncomprising said screw.

PRIOR ART

The prior thread-forming screws have a screw tip with a continuouslydecreasing diameter and a cone angle, the thread being incompletelyformed in the tapered portion.

The drawback of this is that in order to prevent the screw fromslipping, large axial forces are required to start the screw to form thefemale thread in the female element.

SUMMARY OF THE INVENTION

The thread-forming screw of the invention, which, after having beendriven into the component to be screw-connected, creates a metric threadin the latter, comprises a load-bearing thread portion and athread-forming thread portion tapering to the screw tip, the flights ofthe tapered thread portion being continuously formed and sharp-edged.The thread can be fully formed right up to the tip and thus have fullprofile depth, and the thread crests show no gaps.

The blank of the invention comprises a shank to be provided with athread and comprising a shank region tapering to the tip of the shank.Thus, when rolling the thread, a tapered fully formed thread havingsharp-edged crests can be worked into the tapered region.

The screw connection of the invention comprises a self-forming screw anda female element comprising a hole for reception of the self-formingscrew. The core hole diameter C in the female element is larger than thethread diameter A at the screw tip and smaller than the thread diameterB in the transition zone between a first sub-portion, which tapers fromthe metric portion, and a second sub-portion which adjoins the firstsub-portion and tapers more steeply than the first sub-portion.

Additional embodiments of the invention are defined in the subclaims.

BRIEF DESCRIPTION OF THE DRAWINGS

The screw of the invention is explained below with reference to thedrawings, in which:

FIG. 1 shows the screw of the invention,

FIG. 2 shows details of the screw shown in FIG. 1,

FIG. 3 shows a detail of a thread runout at the tip,

FIG. 4 shows a blank for the production of the screw shown in FIG. 1,

FIG. 5 shows a screw connection comprising the screw shown in FIG. 1 anda female element.

DESCRIPTION OF EMBODIMENTS

A screw 1 comprising a thread-forming thread 2 is shown in FIG. 1. Thethread 2 comprises a cylindrical thread portion 3 comprising a metricthread and a thread portion 4 tapering to the screw tip and having alength L_(x)as measured from the screw tip. That part of the threadportion 4 of length L_(y) is inserted into a component, referred to asthe female element 5, which is to be screw-connected and which isprovided with a hole 6. The thread portion 3 may be provided withnon-cylindrical cross-sections, particularly a trilobular cross-section.But in that case, the favorable effect of a stepped cone when startingthe screw and forming the female thread is achieved differently.

The flights of the tapered thread portion 4 are formed with sharp edgesand they contribute to the formation of the female thread as soon asthey engage in the female element 5.

The pitch of the thread in the tapered thread portion 4 equal to that ofthe metric thread portion 3 but its diameter decreases continuously fromthe nominal thread diameter D_(N) to a final diameter A.

The sharp-edged and fully formed thread makes it easier to start thescrew 1 in the female element 5 and commence forming of the engagedfemale flight than when the thread crest is blunted.

A thread runout, which is shown in FIG. 3 and which extends over notmore than one flight can be provided at the screw tip pointing to thefemale element 5, the flight of said thread runout being at least partlyblunted, for example by forming the flight incompletely.

The ratio of the length L_(x) of the tapered thread portion 4 to thenominal thread diameter D_(N) is from 0.6 to 1. This results in a ratioof the length L_(x) to the pitch of from 4 to 5, preferably 4⅔.

The tapered thread portion A can be provided with a first sub-portion4.1, which tapers from the straight thread portion 3, and a secondsub-portion 4.2, which tapers more steeply from the first sub-portion4.1 to the screw tip. This results in a transition zone at a distanceL_(y) from the screw tip, the diameter B in this transition zone havinga value between that of the tip diameter A and that of the nominalthread diameter D_(N).

The second sub-portion 4.2 can extend over a length L_(y) that is from0.4 to 0.5 times the total length L_(x) of the tapered thread portion 4.A length L_(y) equal to twice the pitch p, i.e. two complete flights, isparticularly suitable.

A thread diameter A ranging from 0.6 to 0.8 times the nominal threaddiameter D_(N) of the straight thread portion 3 can be present at theend of the second sub-portion 4.2 and thus at the screw tip.

The thread diameter B in the transition zone between the first andsecond sub-portions 4.1, 4.2 can range from 1.2 to 1.5 times thediameter A at the screw tip, but the value of diameter B is alwaysbetween the values of the tip diameter A and the nominal thread diameterDN.

The thread diameter B in the transition zone between the first andsecond sub-portions 4.1, 4.2 is larger than the diameter C of a corehole 6 which is provided in a female element 5 and in which a metricthread is to be formed as the female thread. The diameter C of the corehole is in a cylindrical part of the core hole 6.

The diameter C of the core hole is approximately equal to the flankdiameter of the thread to be created.

The first sub-portion 4.1 is tapered at an angle alpha ranging from 5 to10 degrees, and particularly 7.5 degrees, to the screw axis, and thesecond sub-portion is tapered at an angle beta of from 10 to 20 degrees,and particularly 15 degrees, to the screw axis.

Since only three to four flights are provided for forming the femalethread, a taper formed by two cone angles is usually sufficient.

In the tapered thread portion 4, the thread of the screw can have a corediameter K which decreases continuously in relation to the basic corediameter K_(N) of the cylindrical portion and which provides a taperequal, in particular, to the taper of the thread diameter. This resultsin a constant thread depth even in the case of a continuously decreasingcore diameter.

The screw shown in FIG. 1 and FIG. 2 may have been produced from a blank21 shown in FIG. 4 by rolling. The blank 21 comprises a shank 22, whichis to be provided with a thread and which comprises a shank region 23tapering to the tip of the shank. This tapered shank region 23 can bedivided into first and second subregions 24, 25, respectively. The firstsubregion 24 adjoins the non-tapered region of the shank 22 and thesecond subregion 25 adjoins the first subregion 24 and extends to thetip of the blank. Both subregions 24, 25 are formed conically, and thecone angle of the region extending to the tip of the blank is larger.Angles ranging from 7° to 20° for the first subregion 24 and from 10° to40° for the second subregion 25 are suitable cone angles.

The screw connection 31 shown in FIG. 5 comprises the thread-formingscrew 1 and a female element 5 as shown in FIG. 1 and comprising a hole6 for reception of the screw. The core hole diameter C of the hole 6 inthe female element 5 is larger than the diameter A of the screw tip, butsmaller than the thread diameter B in the transition zone of a firstsub-portion 4.1 tapering from the metric portion 3 and a secondsub-portion 4.2, which adjoins the first sub-portion 4.1 and tapers moresteeply than the first subregion 4.1 to the screw tip.

The screw 1 of the invention makes it possible to effect a rapidnonpositive engagement of the screw in the female element 5. Immediatelyafter engagement of the thread, the axial forces arising during furthertightening of the screw are substantially absorbed by the threaded partalready formed in the female element 5 such that the screw-drivingelement need only produce radial forces for further formation of thethread and for subsequent screwing of the straight thread portion.

The advantage of a screw connection comprising a self-formed cylindricalthread over trilobular screws is that the thread is impermeable to gasesand liquids, at least at low pressure differences.

1. A screw (1) having a thread-forming thread (2) for creating a metricthread, comprising a load-bearing thread portion (3) and a formingthread portion (4) tapering to the screw tip, wherein flights of saidtapered thread portion (4) are sharp-edged and fully formed.
 2. Thescrew according to claim 1, wherein said screw tip includes a threadrun-out that extends over not more than one pitch and whose flight is atleast partially blunted.
 3. The screw according to claim 1, wherein aratio of length L_(x) of said tapered thread region (4) to nominaldiameter D_(N) of the thread is from 0.6 to
 1. 4. The screw according toclaim 3, wherein the tapered thread portion (4) includes a firstsub-portion (4.1) tapering from said thread portion and a secondsub-portion (4.2) tapering more steeply from said first sub-portion(4.1) and extending to the end of the screw.
 5. The screw according toclaim 4, wherein said second sub-portion (4.2) extends over a lengthL_(y) which is from 0.4 to 0.5 times the length L_(x) of said taperedthread portion (4).
 6. The screw according to claim 5, wherein at theend of said second sub-portion (4.2) and thus at the end of the screw,the thread diameter A is from 0.6 to 0.8 times the nominal threaddiameter D_(N) of said metric thread portion (3).
 7. The screw accordingto claim 6, wherein in a transition zone between the first and secondsub-portions (4.1, 4.2) the thread diameter B is from 1.2 to 1.5 timesthread diameter A at the end of the screw.
 8. The screw according toclaim 7, wherein thread diameter B in the transition zone between thefirst and second sub-portions (4.1, 4.2) is larger than a core holediameter C of a female thread corresponding to a metric thread to beformed.
 9. The screw according to claim 8, wherein said tapered firstsub-portion (4.1) bears an angle (alpha) of from 5 to 10 degrees to anaxis of the screw and said second sub-portion bears an angle (beta) offrom 10 to 20 degrees to the screw axis.
 10. The screw according toclaim 9, wherein in said tapered thread portion (4), core diameter Kdecreases continuously to conform, to the taper of the thread diameter.11. The screw according to claim 10, wherein the thread is cylindrical.12. A blank (21) for the production of a screw, comprising a shaft (22)to be provided with a thread, said shaft (22) having a shaft region (23)which tapers to an end, and the tapered shaft region (23) is dividedinto first and second subregions (24, 25), the first subregion (24)adjoining the non-tapered region of said shaft (22) and the secondsubregion (25) adjoining said first subregion (24) and extending to atip of the blank.
 13. A screw connection (31), comprising athread-forming screw (1) according to claim 1 and a hole in a femaleelement (5) for reception of the thread-forming screw, a hole diameter Cin said female element (5) being larger than a thread diameter A at thescrew end, and the core hole diameter C is smaller than a threaddiameter B in a transition zone between a metric region and a firsttapered subregion (4.1) and said adjoining second subregion (4.2) ismore steeply tapered than said first subregion (4.1).